Frequently Asked Questions

Who is Varun Cumbamangalam?

Varun Cumbamangalam is a Senior IoT and Edge AI Engineer and AI Product Manager with 7+ years of experience building cloud-connected medical devices, edge ML systems, and wearable products in the US, UK, Belgium, and India.

What technologies does Varun specialize in?

Varun works with IoT firmware (FreeRTOS, BLE, ESP32, STM32), Edge AI/ML (TensorFlow Lite, ONNX), full-stack development (TypeScript, React, Next.js, Go, Python), and cloud infrastructure (AWS, Docker, Kubernetes).

Where does Varun Cumbamangalam currently work?

Varun works at OraLens Healthcare as a Technical Lead and AI Product Manager, where he builds oral health AI platforms and IoT devices.

Is Varun Cumbamangalam available for work or consulting?

Varun is open to senior engineering and product leadership roles in IoT, Edge AI, and healthtech. Use the form at varunc.com/contact or email cumbamangalamvarun@gmail.com.

Varun Cumbamangalam

Senior Engineer & Tech Lead

OraLens Healthcare

Bengaluru, India · 7+ Years

US · UK · Belgium · India

About Me

Senior IoT & Edge AI Engineer

Senior IoT and edge AI engineer with 7+ years of experience shipping products in healthcare, wearables, and fitness tech. I work on on-device ML (EfficientNet-B0, TFLite, ONNX Runtime, INT8 quantization) and embedded firmware (nRF52, ESP32, FreeRTOS, BLE/GATT). I led an 8-engineer team building a medical device platform that passed regulatory review on its first submission. My work spans the US, UK, Belgium, and India.

  • EfficientNet-B0 to ONNX INT8: 94.7% accuracy, <500ms on Pi Zero 2W
  • TFLite on nRF52: 92% accuracy, <50ms inference on Cortex-M
  • Dual-hardware IoT: Pi 5 and Pi Zero 2W with AES-256-GCM BLE and AWS IoT
  • 40% faster releases through CI/CD, with 500+ active patient sessions

Experience

Senior Engineer & Technical Lead

OraLens Healthcare · Bengaluru, India
May 2024 to present
  • Led an 8-engineer team building a cloud-connected medical device platform. The architecture passed regulatory review on its first submission.
  • Designed a dual-hardware IoT system (ESP32 plus Raspberry Pi 5 and Pi Zero 2W) with AES-256-GCM encrypted BLE, MQTT sync through AWS IoT Core, and a 72-hour SQLCipher offline buffer. The system supports 500+ active patient sessions in production.
  • Trained and deployed EfficientNet-B0 with ONNX Runtime and DirectML. It reached 94.7% accuracy across 11 oral disease categories on 78,000 images, reducing clinician review time by 30%.
  • Applied INT8 ONNX quantization for a 2 to 3x inference speedup with less than 2% accuracy loss. The Pi Zero 2W deployment uses 1.5 to 2W, 10 to 20% CPU, and under 280MB RAM.
  • Built CI/CD pipelines and automated test frameworks, making releases 40% faster and cutting post-release defects by 25%.
IoTHardwareML/AIAWSCI/CD

Senior IoT Engineer, Wearables & Embedded Systems

Watcherr IxiCare · Aalst, Belgium
Jan 2022 to Jan 2025
  • Designed wearable firmware from scratch on nRF52, covering the BLE/GATT stack, sensor integration, power management, and on-device DSP. It shipped to the EU market and was used in 30 to 50 care homes monitoring about 3,000 elderly residents.
  • Deployed a TFLite activity-recognition model through Edge Impulse. It reached 92% accuracy with under 50ms inference on a Cortex-M MCU.
  • Built adaptive sensor duty cycling and dynamic sampling that extended battery life by 40%, or about two days between charges.
  • Built a sensor-data pipeline for collection, labelling, and preprocessing, cutting ML model iteration time from weeks to days.
  • Set up HIL, unit, and integration testing. Release quality improved by 35%, and QA cycles fell from two weeks to three days.
BLEFreeRTOSEdge MLFirmwareEU Market

IoT Systems Engineer, Fitness Technology

Renovatio Systems Ltd· United Kingdom
Aug 2021 to Jan 2022
  • Built ESP32 firmware for smart gym equipment with real-time strain-gauge load measurement, accurate to ±0.5 kg across 0 to 200 kg.
  • Added MQTT cloud sync for live workout tracking and real-time data delivery to 1,000+ users.
  • Tested four sensor technologies (strain gauge, load cell, piezo, and capacitive) and recommended the best balance of accuracy, cost, and power.
  • Produced manufacturing-ready deliverables including circuit schematics, system architecture docs, and calibration procedures.
ESP32MQTTFirmwareSensor Integration

Project Engineer

Ralph L Wadsworth Construction· Draper, Utah, USA
Jun 2019 to Feb 2020
  • Led engineering work on the Denver Airport expansion and delivered two months early through careful sequencing and quality control.
  • Set up QA inspection protocols and design-change workflows. The project had zero safety non-conformances.
Project ManagementQAConstruction Engineering

Technical Skills

Embedded & Firmware

ESP32STM32Raspberry Pi 5/Zero 2WnRF52FreeRTOSPlatformIO

IoT & Protocols

BLE / GATTMQTTI2C / SPI / UARTAWS IoT CoreAES-256-GCMSQLCipher

ML & Edge AI

ONNX RuntimeDirectMLEfficientNet-B0INT8 QuantizationTensorFlow LiteEdge Impulse

Robotics & Control

ROSSLAMPID ControlPath PlanningMATLAB/SimulinkImpedance Control

Sensor Fusion & DSP

IMUStrain GaugeLoad CellKalman FilterReal-Time DSPSignal Processing

Full-Stack & Cloud

Go / GinReact / Next.jsFlutterPostgreSQLDockerAWS (EC2, S3, Lambda)

Education

M.S. Mechanical Engineering, Robotics & Control Systems

University of Utah

Salt Lake City, UT, USA · 2019

GPA 3.6 / 4.0

B.Tech Mechatronics Engineering

S.R.M University

Chennai, India · 2012

GPA 8.8 / 10

Certifications

Certified Scrum Master

Scrum Alliance · 2025

Jira Fundamentals Badge

Atlassian · 2025

Electrical CAD Professional

Professional Training

Mechanical CAD Professional

Professional Training

Engineering and product

Build across the stack.

Good products benefit from people who can move between firmware and the feature spec. BLE stack latency affects the user experience, and a clinical workflow constraint can change the data model.