VC.

Frequently Asked Questions

Who is Varun Cumbamangalam?

Varun Cumbamangalam is a Senior IoT & Edge AI Engineer and AI Product Manager with 7+ years of experience building cloud-connected medical devices, edge ML systems, and wearable products across the US, UK, Belgium, and India.

What technologies does Varun specialize in?

Varun specializes in IoT firmware (FreeRTOS, BLE, ESP32, STM32), Edge AI/ML (TensorFlow Lite, ONNX), full-stack development (TypeScript, React, Next.js, Go, Python), and cloud infrastructure (AWS, Docker, Kubernetes).

Where does Varun Cumbamangalam currently work?

Varun currently works at OraLens Healthcare as a Technical Lead and AI Product Manager, building oral health AI platforms and IoT devices.

Is Varun Cumbamangalam available for work or consulting?

Varun is open to senior engineering and product leadership roles in IoT, Edge AI, and healthtech. Contact via the form at varunc.com/contact or email cumbamangalamvarun@gmail.com.

Varun Cumbamangalam

Senior Engineer & Tech Lead

OraLens Healthcare

Bengaluru, India · 7+ Years

US · UK · Belgium · India

About Me

Senior IoT & Edge AI Engineer

IoT and Edge AI engineer with 7+ years delivering end-to-end products across healthcare, wearables, and fitness-tech. Ships on-device ML (EfficientNet-B0, TFLite, ONNX Runtime, INT8 quantization) alongside full embedded firmware stacks (nRF52, ESP32, FreeRTOS, BLE/GATT). Led an 8-engineer cross-functional team delivering a regulatory-grade medical device platform. International experience across the US, UK, Belgium, and India.

  • EfficientNet-B0 → ONNX INT8: 94.7% accuracy, <500ms on Pi Zero 2W
  • TFLite on nRF52: 92% accuracy, <50ms inference on Cortex-M
  • Dual-hardware IoT: Pi 5 / Pi Zero 2W + AES-256-GCM BLE + AWS IoT
  • 40% faster releases via CI/CD · 500+ active patient sessions

Experience

Senior Engineer & Technical Lead

OraLens Healthcare · Bengaluru, India
May 2024 – Present
  • Led 8-engineer cross-functional team building a cloud-connected medical device platform; architecture passed regulatory review on first submission.
  • Architected dual-hardware IoT system (ESP32 + Raspberry Pi 5 / Pi Zero 2W) with AES-256-GCM encrypted BLE, MQTT cloud sync to AWS IoT Core, and 72-hour SQLCipher offline buffer — 500+ active patient sessions in production.
  • Trained and deployed EfficientNet-B0 (ONNX Runtime + DirectML) achieving 94.7% accuracy across 11 oral disease categories on 78,000 images; screening pipeline reduced clinician review time by 30%.
  • Applied INT8 ONNX quantization for 2-3× inference speedup with <2% accuracy loss — Pi Zero 2W deployment at 1.5-2W, 10-20% CPU, <280MB RAM.
  • Implemented CI/CD pipelines and automated test frameworks — 40% faster releases, 25% fewer post-release defects.
IoTHardwareML/AIAWSCI/CD

Senior IoT Engineer – Wearables & Embedded Systems

Watcherr IxiCare · Aalst, Belgium
Jan 2022 – Jan 2025
  • Designed full wearable firmware from scratch on nRF52 (BLE/GATT stack, sensor integration, power management, on-device DSP) — shipped to EU market across 30-50 care homes monitoring ~3,000 elderly residents.
  • Deployed TFLite activity-recognition model via Edge Impulse: 92% accuracy, <50ms inference on Cortex-M MCU.
  • Engineered adaptive sensor duty-cycling and dynamic sampling algorithms extending battery life by 40% (+2 days between charges).
  • Built sensor-data pipeline (collection, labelling, pre-processing) reducing ML model iteration time from weeks to days.
  • Stood up HIL + unit + integration test framework — 35% release quality improvement, QA cycles from 2 weeks to 3 days.
BLEFreeRTOSEdge MLFirmwareEU Market

IoT Systems Engineer – Fitness Technology

Renovatio Systems Ltd· United Kingdom
Aug 2021 – Jan 2022
  • Developed ESP32-based smart gym equipment firmware with real-time strain-gauge load measurement — ±0.5 kg accuracy across 0–200 kg range.
  • Implemented MQTT-based cloud sync layer for live workout tracking, enabling real-time data delivery for 1,000+ users.
  • Evaluated and benchmarked 4 sensor technologies (strain gauge, load cell, piezo, capacitive); recommended optimal solution balancing accuracy, cost, and power.
  • Produced manufacturing-ready deliverables: circuit schematics, system architecture docs, and calibration procedures.
ESP32MQTTFirmwareSensor Integration

Project Engineer

Ralph L Wadsworth Construction· Draper, Utah, USA
Jun 2019 – Feb 2020
  • Led engineering execution on Denver Airport expansion, delivering 2 months ahead of schedule through data-driven sequencing and quality optimisation.
  • Established QA inspection protocols and design-change workflows — zero safety non-conformances across the project lifecycle.
Project ManagementQAConstruction Engineering

Technical Skills

Embedded & Firmware

ESP32STM32Raspberry Pi 5/Zero 2WnRF52FreeRTOSPlatformIO

IoT & Protocols

BLE / GATTMQTTI2C / SPI / UARTAWS IoT CoreAES-256-GCMSQLCipher

ML & Edge AI

ONNX RuntimeDirectMLEfficientNet-B0INT8 QuantizationTensorFlow LiteEdge Impulse

Robotics & Control

ROSSLAMPID ControlPath PlanningMATLAB/SimulinkImpedance Control

Sensor Fusion & DSP

IMUStrain GaugeLoad CellKalman FilterReal-Time DSPSignal Processing

Full-Stack & Cloud

Go / GinReact / Next.jsFlutterPostgreSQLDockerAWS (EC2, S3, Lambda)

Education

M.S. Mechanical Engineering – Robotics & Control Systems

University of Utah

Salt Lake City, UT, USA · 2019

GPA 3.6 / 4.0

B.Tech Mechatronics Engineering

S.R.M University

Chennai, India · 2012

GPA 8.8 / 10

Certifications

Certified Scrum Master

Scrum Alliance · 2025

Jira Fundamentals Badge

Atlassian · 2025

Electrical CAD Professional

Professional Training

Mechanical CAD Professional

Professional Training

Engineering × Product Philosophy

Build the whole thing.
Own the whole stack.

The best products are built by people who can move between the firmware and the feature spec — who understand why the BLE stack latency matters for the UX, and why the clinical workflow constraint changes the data model.